The best maintenance is no maintenance
We have perfected the rotary lobe pump concept by incorporating the tried, tested and proven NETZSCH core competence in the design and manufacture of engineered rubber solutions for the new TORNADO® T2. During the entire pumping cycle only elastomer and metal component surfaces interface within the pump; elastomer to elastomer component surface interfaces, which suffer from excess wear and generate heat, are completely eliminated. Having these dissimilar materials for the static and dynamic pump head components, the elastomeric surfaces are subjected to a lower dynamic loading resulting in less plastic deformation and stress which in turn reduces wear and extends operational life. The use of high quality sealed for life bearings, selected for their load carrying characteristics and long life, combined with the tooth belt drive result in a drive train that can be considered maintenance-free.
Plastic deformation and heat generation is reduced by maintaining a uniform elastomeric wall thickness within the pump chamber. Material sections, bearing selection and seal positioning combine to minimize the adverse effects on dimensional changes to pump head geometry due to temperature changes. The design and geometry of the rotors ensures a high level of durability. With the rotor fixing and drive outside of the pump chamber the rotors can have a completely flat continuous front and back face with no dead areas which eliminates the possibility of fibrous material becoming trapped and compacted. The mechanical seal design and seal face position eliminates dead areas and allows constant circulation of the media around the faces which ensures that the risk of media entrapment and compaction is minimised. The TORNADO® T2 all metal pumps can be manufactured from metals offering higher levels of cleanliness, corrosion or abrasion resistance and can therefore be applied to applications demanding the characteristics of these materials, especially in the low sanitary hygienic or chemical market sectors.
"Full Service In Place" instead of "Maintenance In Place"
Servicing a rotary lobe pump has never been so easy and all without the need for any special tools. The rotors can be removed and replaced very easily and quickly because they are not bolted or keyed to the shafts within the pump head but fixed with quick-fit non media wetted taper lock assemblies positioned and accessed outside of the pump head. The geometry of the rotors means that they can be fitted and removed independently. There are no keys dictating a unique rotor position which results in faster, easier and cleanerrotor removal and replacement and for rotor synchronisation a setting device is included as an integral part of the pump front cover. Benefitting from all these features the service time for the TORNADO® T2 has been reduced to significantly less than half the time required for servicing a conventional rotary lobe pump. The pre-set cartridge mechanical seals are fitted directly into the rotor and mounted on the shafts as one assembly. There are various cartridge mechanical seals available all of which fit into a common housing allowing for seal upgrades without modification.
Maximum reliability through design, material and range of mechanical seals
The revolutionary NETZSCH PRS (Pulsation Reduction System) guarantees an almost pulsation-free discharge that is of benefit in many process applications. Even when used in conjunction with straight bi-lobe rotors, which ensures better solid handling capability and easier maintenance, the NETZSCH PRS provides an almost pulsation-free flow which outperforms the characteristics of complex multi-lobe helical rotors.
The pump chamber and mechanical seal design and position eliminates dead areas, where pump media can collect and compact, making cleaning easier, either manually or by CIP.
Broad application spectrum
TORNADO® rotary lobe pumps can be used for media that has the following characteristics:
- Abrasive, corrosive and fibrous
- Containing solids (max. particle size up to 70 mm)
- Low to high viscosity
- Shear sensitive
- Non-lubricating and lubricating
Wide capacity and pressure range
- Flowrates up to 1,000 m³/h
- Pressures up to 10 bar
TORNADO® pumps are able to transfer media containing solids and fibrous matter. Waste water and sludge can be moved quickly and efficiently whenever and wherever required. Whatever the process the TORNADO® range of sizes, specifcations and materials allows a customised solution for all applications. TORNADO® pumps can be mounted on baseplates, trollies or trailers and the range of drives available include electric motors, diesel engines and hydraulic motors.